Flexible 700 Automatic High-Speed Folder Gluer
Box Type and Size
|
One side gluing |
|
W 130 (75)-680 mm |
|
Double wall gluing |
|
W 200-680 mm |
|
Bottom gluing |
|
W 145-680 mm |
|
4 corner |
|
W 90-650 mm |
|
4 corner with lip |
|
W 250-680 mm |
|
6 corner |
|
W 300-650 mm |
Optional Configuration
4/6 corner device
Wave lock bottom device
Hot glue system
Plasma treatment system
90/180 turning
Memory storage
Braille
Stereo box
Scratch-resistant feeder
Thin paper feeding feeder
Automatic box collecting device
Quality inspection
Glue detection system
Coding online / bar code detection
Automatic rejector device
Features
Feeding Unit
• Accurate and smooth feeding is ensured by an electric paper stacking vibration mechanism, many thickening belts of the highest caliber, and an independent motor frequency converter drive.
Side Registration Unit
• Check that the paperboard is precise and oriented correctly before beginning the folding operation.
Pre-folding Unit
• It can fold items that must go through the automatic packaging line by 180 degrees on the first creasing line and 135 degrees on the third creasing line. To make opening the product easier while filling it with material possible. It may also serve as a backup function for boxes that need to be folded repeatedly.
Crash Lock Bottom Unit
• Various sizes for the entire set of lock bottom components to guarantee precise and seamless manufacture of various lock bottom box sizes.
• The retractable design of the top pressure transmitter allows for flexible adjustment in accordance with various lock bottom boxes.
• Simple to use, open mechanism design makes it easy to build and dismantle.
Gluing Unit
• The glue volume individuality may be micro-adjusted using the left and right bottom gluing components.
• The electronic glue gun spraying system with high speed is the top gluing equipment.
• Installation and disassembly are convenient, clean, and simple to maintain.
Final Folding Unit
• Extended long journey design, allowing the paperboard to extend to its maximum length and allowing the second and fourth lines to organically take on their desired shapes.
• The folding belts on the left and right may be separately adjusted by 180 degrees.
Trombone Unit
• The independent driving of the upper and bottom transporters makes them appropriate for a variety of long and short boxes.
• The organic and seamless accumulation of cartons of various sizes in this section is guaranteed by continuous and automated carton accumulation.
• Equipment having an automated kicking and counting mechanism.
• Alignment gadget.
Back Folding Device (For 4/6 Corner Box)
• Two sets of high-precision servo motors drive the electronic back-folding system and work with the motion controller to guarantee the two servo shafts move accurately during high-speed operation.
• The independent main control panel is simple to handle and master.
Specifications
|
Model |
700 |
|
Processing material |
|
|
Cardboard |
180-800 gsm |
|
Corrugated flute type |
N, F, E |
|
Performance |
|
|
Max. speed |
400 m/min |
|
Inching speed |
20 m/min |
|
Max. feeding width |
690 mm |
|
Min. feeding width |
130 mm |
|
Way of pre-folding |
First folding by 180 degrees and third folding by 135 degrees |
|
Type of glue |
Cold glue / hot melt glue / PUR glue |
|
Required power |
21 kW |
|
Compressed air |
6 bar |
|
Compressed air capacity |
10 m3/h |
|
Air tank capacity |
60 L |
|
Dimensions |
13x1.4x1.5 m |
|
Weight |
8 Ton |
Advantages
High-Efficiency Production: With its high-speed and continuous operation capabilities, it significantly boosts production efficiency. Automation streamlines the processes of paper feeding, gluing, folding, adhering, and output, drastically reducing manual labor and time.
Precision: Utilizing precise mechanical structures and advanced control systems, it ensures even gluing, accurate folding, and strong adhesion, thereby guaranteeing package quality and consistency.
Benefits
Increased Productivity
Significantly faster folding and gluing process compared to manual methods.
Consistent Quality
Precise, controlled glue application ensures uniform bond strength.
Eliminates variations in glue quantity and distribution.
Delivers a professional, visually appealing finish on the final product.
Cost Savings
Reduces labor costs by minimizing the need for manual folding and gluing.
Optimized glue usage minimizes material waste compared to manual processes.
Improved efficiency and productivity can lead to lower overall production costs.
Versatility
Ability to handle a wide range of paper types, thicknesses, and sizes.
Supports the creation of various folded and glued products, including boxes, folders, and more.
Quick and easy changeovers between different folding and gluing configurations.
Improved Ergonomics
Removes the need for repetitive manual folding and gluing motions.
Reduces worker fatigue and the risk of musculoskeletal injuries.
Enhances overall workplace safety and employee satisfaction.
Consistent Glue Application
Automated glue dispensing ensures precise, uniform adhesive coverage.
Eliminates the potential for uneven or insufficient gluing that can occur with manual processes.
Results in stronger, more durable bonds on the finished paper-based products.
Scalability
Automatic Folder Gluers can be scaled up to handle higher production volumes.
Modular designs allow for easy integration into existing manufacturing lines.
Supports business growth without significant changes to the production infrastructure.
Evidence
Improved Ergonomics
Consistent Glue Application
Scalability
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