Control 1850 Automatic High-Speed Folder Gluer

Control 1850 Automatic High-Speed Folder Gluer
Product Introduction:
Rapid and automated operation.
Expandable modular structure that allows for flexible management of different kinds of carton orders.
Motor independent segmented transmission with variable frequency.
Adjusting the device via a wireless remote control is quick and easy.
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Description
Technical Parameters
Control 1850 Automatic High-Speed Folder Gluer

 

 

Key Features

Rapid and automated operation.

Expandable modular structure that allows for flexible management of different kinds of carton orders.

Motor independent segmented transmission with variable frequency.

Adjusting the device via a wireless remote control is quick and easy.

 

Available Boxes

 

One side gluing

13

W 450 (290)-1850 mm
H 250-1200 mm
E 140-920 mm

Double wall gluing

14

W 290-1850 mm
H 200-1200 mm
D 50-200 mm
E 140-1650 mm

Bottom gluing

15

W 290-1770 mm
H 250-1000 mm
E 140-880 mm

4 corner

16

W 280-1850 mm
H 220-1200 mm
E 30-150 mm

4 corner with lip

17

W 350-1500 mm
H 220-1200 mm
E 30-150 mm

6 corner

18

W 350-1700 mm
H 220-1200 mm
E 30-150 mm

 

 

Optional Configuration

 

4/6 corner device

Wave lock bottom device

Hot glue system

Plasma treatment system

90/180 turning

Memory storage

Braille

Stereo box

Scratch-resistant feeder

Thin paper feeding feeder

Automatic box collecting device

Quality inspection

Glue detection system

Coding online / bar code detection

Automatic rejector device

 

Features

 

4

Feeding Unit

• Accurate and smooth feeding is ensured by an electric paper stacking vibration mechanism, several thickening belts of the highest caliber, and an independent motor frequency converter drive.

• The feeding units' mechanisms are all easily and conveniently adjustable, which reduces the setup and job switching times.

• Two sets of primary and auxiliary knives are provided for feeding.

5

Side Registration Unit

• It can fold products that must go through the automatic packing line by 180 degrees on the first creasing line and 135 degrees on the third creasing line. To make opening the product easier while filling it with material possible. It can also serve as a backup function for boxes that need to be folded repeatedly.

6

Pre-folding Unit

• It is suitable for the products that need to enter the automatic packing line, folding first creasing line by 180 degrees and the third creasing line by 135 degrees. To facilitate the opening of the product when filling the material.

• It can also provide auxiliary function for boxes that need to be folded many times.

7

Crash Lock Bottom Unit

• Various sizes for the entire set of lock bottom components to guarantee precise and seamless manufacture of various lock bottom box sizes.

• The retractable design of the top pressure transmitter allows for flexible adjustment in accordance with various lock bottom boxes.

• Simple to use, open mechanism design makes it easy to build and dismantle.

8

Gluing Unit

• The glue volume individuality can be microadjusted using the left and right bottom gluing units.

• The electronic glue gun spraying system with high speed is the upper gluing equipment.

• Installation and disassembly are convenient, clean, and simple to maintain.

9

Final Folding Unit

• Extended long journey design, allowing the paperboard to extend to its maximum length and allowing the second and fourth lines to organically take on their desired shapes.

• The folding belts on the left and right may be separately adjusted by 180 degrees.

10

Trombone Unit

• The independent driving of the upper and bottom transporters makes them appropriate for a variety of long and short boxes.

• The organic and seamless accumulation of cartons of various sizes in this section is guaranteed by continuous and automatic carton accumulation.

• Equipment having an automated kicking and counting mechanism.

• Alignment gadget.

11

Conveying Unit

• The applied pressure may be precisely adjusted thanks to the pneumatic pressure adjustment design.

• To make sure the product won't harm the surface throughout the glue curing process, use two separate imported belts - one mild and the other soft - along with a sponge belt.

• The conveyor's speed may be chosen and is automatically adjusted based on the manual operation mode's rotation speed.

12

Back Folding Device (For 4/6 Corner Box)

• Two groups of high-precision servo motors drive the electronic back-folding system and work with the motion controller to ensure the two servo shafts move accurately during high-speed operation.

• The independent main control panel is simple to handle and master.

 

Specifications

 

Model

1850

Processing material

 

Cardboard

250-1000 gsm

Corrugated flute type

N, F, E, B, AB, 3/5ply

Performance

 

Max. speed

300 m/min

Inching speed

20 m/min

Max. feeding width

1850 mm

Min. feeding width

450 mm

Way of pre-folding

First folding by 180 degrees and third folding by 135 degrees

Type of glue

Cold glue / hot melt glue / PUR glue

Series model

C/AC/FC/FCW

Required power

50 kW

Compressed air

6 bar

Compressed air capacity

30 m3/h

Air tank capacity

155 L

Dimensions

21x2.5x1.9 m

Weight

17 Ton

 

Advantages

 

 
 

Increased Productivity

One advantage of automated folding and gluing over manual techniques is its speed. It also reduces labor needs and manufacturing time. Finally, it offers higher throughput and output capacity for paper-based goods, packaging, and boxes.

 
 

Consistent Quality

Accurate, well-managed glue application guarantees consistent bond strength.

Removes fluctuations in glue amount and dispersion.

Produces a polished, eye-catching surface on the finished product.

 
 

Cost Savings

Lower labor expenses can be achieved by reducing the need for manual folding and gluing, optimizing glue usage to minimize material waste, and improving efficiency and productivity over manual processes.

 
 

Versatility

Capacity to manage an extensive variety of paper kinds, densities, and dimensions.

Facilitates the production of a range of folded and glued items, such as folders and boxes.

Transitioning between various folding and gluing configurations is quick and simple.

 
 

Improved Ergonomics

Eliminates the requirement for repetitive manual folding and gluing operations; lessens worker fatigue and the chance of musculoskeletal injuries; and improves worker satisfaction and workplace safety overall.

 
 

Consistent Glue Application

Automated glue dispensing guarantees accurate and consistent adhesive application. It also removes the possibility of uneven or inadequate adhesion that may arise from human procedures.

Leads to more robust and long-lasting bonding on the completed paper-based goods.

 
 

Scalability

The modular designs of Automatic Folder Gluers facilitate their easy integration into pre-existing manufacturing lines, and they may be scaled up to handle higher production quantities.

Encourages company expansion without requiring major adjustments to the manufacturing infrastructure.

Benefits

 

Versatility

Capacity to work with a variety of paper kinds, widths, and thicknesses.

Facilitates the production of a range of folded and glued items, such as folders and boxes.

Simple and quick transitions between various gluing and folding arrangements.

01

Improved Ergonomics

Lowers worker fatigue and the danger of musculoskeletal injuries.

Eliminates the requirement for repetitive manual folding and gluing actions.

Boosts general workplace safety and employee satisfaction.

02

Consistent Glue Application

Removes the possibility of uneven or inadequate gluing that can happen with manual processes.

Ensures accurate, consistent adhesive coverage.

Produces stronger, more permanent bonding on the completed paper-based goods.

03

Scalability

Easily integrated into current manufacturing lines, automatic folder gluers may be scaled up to accommodate larger production quantities.

Promotes company development without requiring major adjustments to the production infrastructure.

04

 

Evidence

Increased Productivity

Consistent Quality

 

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